Custom Optical Encoder Discs for Rotary Encoders High Resolution

Custom Optical Encoder Discs for Rotary Encoders High Resolution

Optical encoder discs are critical components used in rotary encoders to convert mechanical motion into electrical signals. Hysonetch manufactures custom optical encoder discs through precision photo chemical etching, ensuring exceptional accuracy, burr-free edges and consistent performance.

Our encoder discs are widely used in:

• Industrial Automation
• Servo Motors
• CNC Machines
• Robotics
• Medical Equipment
• Aerospace Systems
• Motion Control Systems

Optical encoder discs used in servo motor systems and CNC motion control provide precise feedback for position, speed, and direction. These components are critical for high-performance automation systems requiring stable and accurate signal transmission.

Manufacturing Process
We utilize advanced chemical etching technology. This is a subtractive manufacturing process that uses a chemical etchant to cut metal with exceptional precision, creating burr-free, stress-free parts without altering the material's properties.

Key Features

• High resolution optical pattern design
• Stable signal output for servo systems
• Ultra-precise photo chemical etching process
• Burr-free and stress-free manufacturing
• Suitable for high-speed rotation
• Custom design for OEM encoder systems
• Excellent concentricity and repeatability

Encoder Discs Specifications

Applications

Optical encoder discs are commonly used in:

• Incremental Encoders
• Absolute Encoders
• Servo Motors
• Industrial Robots
• CNC Equipment
• Medical Imaging Systems
• Aerospace Positioning Systems
• Automation Equipment

Why Choose Xinhaisen?

• Unmatched Speed: We offer rapid response and fast turnaround times, from prototyping to bulk orders.

• High-Quality Standards: Rigorous quality control ensures every batch meets your exact specifications.

• Volume Flexibility: We are equipped to handle both urgent small batches and massive production runs efficiently.

• Technical Expertise: Deep knowledge of etching various metals to achieve the perfect balance of sharpness, flexibility, and corrosion resistance.

Welcome to contact us at any time!

For over 13 years Xinhaisen has pioneered developments in photochemical etching, achieving standards admired by the industry and appreciated by a global customer base from a wide range of high-tech engineering markets.

Since found in 2012, in affiliating with our customers we have pioneered many new production techniques and methodologies in order to better serve their needs. It is these techniques that have advanced our capabilities further, enabling us to take what was once considered art and turn it into a science.

Now, we became China's leading photochemical etching specialist, with also the capacity of offering stamping and laser-cutting service. Our products include etching bipolar plates for fuel cell, speaker grills,  micro meshes&filters, tea&coffee infusers, shims&gaskets, Optical encoderdisk&strip, EMI/RFI shielding, Leadframes, connectors&contacts, printingstencils&foils and metal crafts.

Quality and service is our mission, Xinhaisen is committed to pursuing the highest standards of environmental performance. Responsibility for sustainability resides with all employees. The company has achieved ISO 14001 and IS0 9001 and IATF 16949 and is committed to maintaining that standard. With a fast response, high quality, best service and fair price, we have gained high reputation from our customers all over the world.