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Precision Metal Encoder Disc Chemical Etched Stainless Steel Code Disc

Categories Optical Encoder Disc
MOQ: 10
Delivery Time: 5-10 work days
Product Name: Precision Encoder Disc
Etching Method: Photo Chemical Etching
Model Number: Customize Metal
Materials: Stainless steel or customized
Payment Terms: T/T
Resolution: Custom PPR
Price: 50-100USD
Tolerance: ±0.01mm
Supply Ability: 10000-100000PCD / week
Application: Servo / CNC / Robotics
Brand Name: XHS/Customize
Shape: As client's request
Certification: ISO 9001, ISO 14001, IATF 16949
OEM: available
Place of Origin: Customize
Lead Time: 1-2 weeks
Packaging Details: PE bags and Carton
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Precision Metal Encoder Disc Chemical Etched Stainless Steel Code Disc

Precision Metal Encoder Disc Chemical Etched Stainless Steel Code Disc




Precision Etched Encoder Discs Manufacturer

Xinhaisen manufactures high-precision etched encoder discs using advanced Photo Chemical Machining (PCM) technology. Compared with traditional stamping or laser cutting, chemical etching creates burr-free, stress-free metal encoder discs with extremely fine line patterns and excellent dimensional accuracy. Our etched encoder discs are widely used in optical encoders, rotary encoders, servo motors, robotics, industrial automation, semiconductor equipment and precision positioning systems where reliable signal accuracy is essential.


Photo chemical etching allows the production of ultra-fine encoder patterns without burrs or mechanical stress, making it ideal for high-resolution encoder applications requiring excellent dimensional accuracy.

Compared with laser cutting or stamping, photo etching provides cleaner edges, tighter tolerances and better pattern consistency, especially for thin metal encoder discs.

We manufacture custom encoder discs according to customer drawings, CAD files or sample parts.



Encoder Discs Overview
Xinhaisen Technology specializes in manufacturing high-accuracy chemically etched encoder discs for motion control systems. Our precision etching technology produces code wheels with exceptional pattern accuracy and dimensional stability, ideal for optical and magnetic encoders in industrial, automotive, and aerospace applications.

Encoder Discs Features
1.Ultra-High Precision: Capable of producing extremely fine lines and micro-holes.
2.Burr-Free & Stress-Free: The etching process eliminates mechanical stresses and burrs, ensuring smooth edges and accurate performance.
3.No Material Hardness Change: Unlike stamping or laser cutting, etching does not affect the base metal's temper or magnetic properties.
4.Rapid Prototyping & Production: Fast turnaround from design to mass production.
5.Material Versatility: Can be etched from various alloys.
  • Burr-free manufacturing
  • No mechanical deformation
  • Extremely fine line patterns
  • High concentricity
  • Excellent dimensional accuracy
  • Smooth edge quality
  • Thin metal processing
  • High repeatability
  • Custom geometry
  • OEM manufacturing
  • Prototype to mass production
  • Fast lead time


Encoder Discs Specifications

Product NamePrecision Encoder Disc
MaterialStainless Steel 304 / 316 / Nickel
Thickness0.02-1.0 mm
Tolerance±0.005 mm
Min Line Width0.01 mm
ApplicationRotary Encoder
ProcessPhoto Chemical Etching
OEMAvailable


Applications

Optical encoder discs are commonly used in:


Optical encoder manufacturers

Industrial automation

Motion control

Servo motor manufacturers

Robotics

Medical devices

Factory automation

Linear motion systems

Semiconductor equipment

Laboratory instruments

Precision measuring equipment

CNC equipment


Why Choose Xinhaisen?

  • Unmatched Speed: We offer rapid response and fast turnaround times, from prototyping to bulk orders.

  • High-Quality Standards: Rigorous quality control ensures every batch meets your exact specifications.

  • Volume Flexibility: We are equipped to handle both urgent small batches and massive production runs efficiently.

  • Technical Expertise: Deep knowledge of etching various metals to achieve the perfect balance of sharpness, flexibility, and corrosion resistance.


Welcome to contact us at any time!


Quality Precision Metal Encoder Disc Chemical Etched Stainless Steel Code Disc for sale
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