Metal Etching/ Welding/ Stamping Service for Precision Metal Mesh Customization

Metal Etching / Welding / Stamping Service for Precision Metal Mesh Customization

We provide one-stop precision metal mesh customization services, integrating photochemical etching, precision welding, and metal stamping to meet complex structural and functional requirements. Our advanced manufacturing capabilities enable us to produce high-accuracy, burr-free metal meshes and components with consistent quality, even for ultra-fine or complex designs.

Advanced Manufacturing Methods

Photochemical Etching (Chemical Etching) Using photoresist imaging and controlled chemical etching, we produce metal meshes with: Burr-free, stress-free edges Extremely fine apertures and complex patterns High repeatability and dimensional accuracy No tool wear or deformation This process is ideal for micro-perforated metal mesh, filtration screens, EMI shielding meshes, and precision functional parts.

Metal Stamping & Forming For higher-volume requirements, stamping and forming are applied to: Create reinforced structures Improve mechanical strength Reduce unit cost for mass production

Precision Welding We offer laser welding and micro welding for: Mesh-to-frame assemblies Multi-layer metal mesh structures High-strength joints with minimal heat distortion

Key Advantages of Our Etching Service:

• Burr-free & stress-free edges (no mechanical deformation)

• Excellent dimensional accuracy for fine mesh structures

• Complex geometries and micro apertures achievable

• Consistent quality from prototype to mass production

• Fast turnaround without hard tooling costs

We support prototype, small batch, and large-volume production with stable quality control.

Stainless Steel Photo Etched Mesh Specifications

Typical Applications

Our photo etched stainless steel mesh is widely used in:

• Precision filtration & sieving systems

• Electronic & EMI/RFI shielding

• Medical devices and diagnostic equipment

• Sensors and microfluidic components

• Battery, fuel cell & hydrogen systems

• Aerospace and industrial instrumentation

• Speaker grills and acoustic components

Additional Value-Added Services

To provide a one-stop manufacturing solution, we also offer:

• CNC forming and bending

• Lamination and bonding

• Diffusion bonding

• Laser marking

• Assembly services

Why Choose Our Metal Mesh Customization Service

• Integrated processes: Etching + Welding + Stamping in-house

• High precision & consistency for demanding applications

• Flexible MOQ, suitable for prototyping and mass production

• Engineering support from design optimization to final delivery

• Export-oriented quality standards for Europe and North America

We support drawing-based customization, rapid prototyping, and stable large-scale production. Whether you need ultra-fine etched mesh or welded multi-layer assemblies, we deliver reliable solutions tailored to your application.

Customization & Ordering Process

1. Share your drawings, CAD files, or application requirements

2. We evaluate feasibility and optimize the etching design

3. Prototype approval before mass production

4. Stable production with full quality inspection

Whether you need ultra-fine stainless steel mesh prototypes or high-volume etched mesh production, our photo chemical etching service ensures precision, consistency, and reliability.

For over 13 years Xinhaisen has pioneered developments in photochemical etching, achieving standards admired by the industry and appreciated by a global customer base from a wide range of high-tech engineering markets.

Since found in 2012, in affiliating with our customers we have pioneered many new production techniques and methodologies in order to better serve their needs. It is these techniques that have advanced our capabilities further, enabling us to take what was once considered art and turn it into a science.

Now, we became China's leading photochemical etching specialist, with also the capacity of offering stamping and laser-cutting service. Our products include etching bipolar plates for fuel cell, speaker grills,  micro meshes&filters, tea&coffee infusers, shims&gaskets, Optical encoderdisk&strip, EMI/RFI shielding, Leadframes, connectors&contacts, printingstencils&foils and metal crafts.

Quality and service is our mission, Xinhaisen is committed to pursuing the highest standards of environmental performance. Responsibility for sustainability resides with all employees. The company has achieved ISO 14001 and IS0 9001 and IATF 16949 and is committed to maintaining that standard. With a fast response, high quality, best service and fair price, we have gained high reputation from our customers all over the world.