15m Cooling Conveyor 350kg/h Sheet Layer Cake Baking Equipment

Industrial Commercial Production Line Sponge Cake Sheet Layer Sandwich Cakes Line

The sheet layer cake and swiss roll are very popular because of its light and tasty and are enjoyed as a treat anywhere during the day or evening.

The layer cake are baked in the steel sheet belt and sandwiched together with one layer fillings, and finished with coating and toppings.

The mixed batter are manifold on the steel sheet and bake into tunnel oven, after baking, the cake sheet are split into linear cakes, half of them are lift up, the others are turned over and pasted cream, then the top linear cake put on the bottom layer, the layered linear cake are cut into individually sized portions then transport to packaging machine.

In addition to the drying oven, the line is suitable for producing cake rusk.

Producing perfectly layers cake relies on the accurate depositors and gentle sponge handling, combined with optimized automation to increase throughput, and minimize waste.

Sheet layer cakes Workflow:

The line can be equipped with:

Aeration Mixing Machine

Aeration mixer for decorator (Optional)

Greasing Unit

Batter maniflod depositor

Grip decorate device

Tunnel Oven

Inclined cooling conveyor

Transversal roller cutter

Layering units

Folding unit

Cream extruder

Cream aeration system A100L

Make-up conveyor

Ultrasonic cutter

Chocolate Coating Machine

UV Cooling Belt Conveyor with UV tunnel

Packaging machines

Oil Sprinkling unit/ paper machine

Working width: 1m-1.2m

Batter depositing manifold(sheeting)

Working width: 1m-1.2m

Sheeting thickness is adjustable: from 0.6 – 1.2mm

Decoration & Lidding Machinery

Working width: 1M

Tunnel Oven:

1: The oven is constructed gas-tight baking tunnel, divided into 2m/ section. Each section is connected on a frame, with a gas-tight connection between the sections.

2: the baking tunnel are insulated with 20CM-25CM layer of high-quality insulation material, in order to reduce heat loss to a minimum.

3.Inspection door on the control side

4.Stainless steel side and top outside panel.

5. Production transportation way: By steel belt

6. Steel belt off tracking control: automatic off tracking control system,mainly be controlled pneumatically,assisted by the edge guide rollers 7.Steel belt cleaning: several doctor blades to clean the top side of the steel belt and the cleaning brushers to clean both sides of the steel belt.

8.Greasing steel belt: the greasing unit positioned at oven entrance to grease the steel belt automatically.

9. OMRON PLC system is built into the control cabinet for the control of the oven.

Cooling conveyor

a) Transfer conveyor after oven discharge with Alcohol Spraying Device

b) Bottom Cooling conveyor

c) Bridge cooling conveyor

Half cake stripe to go through there, half stripe to run on the underneath bottom convyoer to leave the space to turn the cake face down and overlap to another stripe.

Driven cutting knives

1 set of driven cutting knives to cut strips of cake: executed with 9 and 25 knives(The number is changeable depend on the cake size) for cake products.

Two layer cake layering unit

Two layer cake layering unit, to supply strips of cake & place them on top of cake strips underneath.

Pressing roller

Working width 1000mm. Roller diameter 150mm. The height of product passing under can range from 0-50mm.

Mechanical guillotine

Mechanical guillotine provided with a knife to cut the products at length, the no. of strokeis adjustable up to 55 strokes per minutes; maximum cutting height 60mm; cutting length adjustable by means of servo motor. Provided with control panel.

Product conveyors

180⁰curve conveyorTransfer swiss roll and layer cake from make up line conveyor to cooling conveyor,working width 1200mm,Executed with its own AC frequency controlled speed drive.

Cooling conveyor with 6meters UV shade

Working width1200mm,length 15m, with 6Meters UV shade, Executed with its own AC frequency controlled speed drive in connection with packaging line.

Our workshop:

Packaging and delivery:

Our head quarter Saimai Company has been founded in China since 1976. We focused on rubber, painting, and coating for ships and bridges.

With our strong tie-up with respective company and local enterprises, and experience in affairs of various companies with diverse activities, we provide our clients with the best product and service with comprehensive and high-quality services.

In 2003, we started to develop on manufacturing bakery equipment such as tunnel oven, reel oven, rotary oven, dough mixer, etc. with the most advanced technology from overseas.

In 2010, we imported the latest technology from Japan for manufacturing whole production line for moon cakes, cupcakes, burger buns, toast, chicken floss mini pies, and danish bread.

In virtues of our innovation and perfecting pursuing spirit, we keep perfecting our products, striking the best balance between environmental protection and performance, which helped us sell our products allover the country and the southeast Asia.

We have gained the Manufacturing License for Industrial Products, Quality Management System Certificate, Intellectual Property Management System Certificate, Certificate for Honoring Contract in Guangdong 2015, 3 Guangdong High-Tech Product Certificates, 4 patents, 16 practical new patents, 1 Design Patent. We have also initiated the application for New High-Tech Program, application for Sustainable SME in Dongguan, Mutiply Scale & Benefit Plan, as well as several new patents.