280KWH / Ton Industrial Waste Plastic To Diesel Machine Highly
Function and characteristics of environmentally friendly and
energy-saving waste plastics for atmospheric pressure cracking
production of fuel equipment:
The function of the equipment is to use the waste plastics
discarded in the waste to be catalytically cracked in the
atmospheric pressure reactor to cut off the organic polymer chains
in the waste plastics and reduce them into low-molecular
The flammable non-coagulating gas below C5 generated in the
production process of the equipment is recovered by the gas
recovery device, and is regulated by the pipeline to be burned to
the fuel burner to heat the equipment itself, thereby eliminating
the secondary pollution of the gas to the environment.
- It is heated by the flammable gas generated during the cracking
process (about 60 kg of gas per ton of raw material). Each ton of
raw material saves more than 500 degrees of electrical energy,
which eliminates the pollution caused by direct gas emission and
increases the economic benefit (the economic benefit per ton of raw
materials is more than 400 yuan).
- Atmospheric operation, computer monitoring, multiple protection,
and good security.
- Catalytic cracking is thorough. It can completely crack the organic
components in the waste plastics and has a high oil yield (the
amount of waste plastics processed per day is more than 2 tons or
the daily oil is more than 1 ton).
- Good environmental performance. The raw materials do not need to be
cleaned to avoid water pollution. The gas produced is used for
heating the equipment itself, which is energy-saving and
environmentally friendly. The residue is coal powder, which can be
sold as a raw material of the carbon black industry or directly
involved in coal combustion.
- high degree of automation. The equipment is fully computer
controlled, simple to operate, and requires fewer staff. A single
shift of 30 tons of equipment per day requires only 4 to 6 people.
- The constant pressure type high temperature slag discharger (our
company's patent) is used to solve the safety hazard caused by the
leakage of the slag discharger.
- The gap stirrer (our company's patent) and special heat-conducting
medium solve the problem of gelation in the heating process of
plastics and the slow heating rate.
- The gas recovery regulator supply device (our company's patent)
solves the problem that the heat flow caused by the instability of
the cracking process is unstable and the temperature cannot be
- Special plastic cracking catalyst (our company's proprietary
technology) formulation and plastic cracking process (our company's
patent) are used. The combination of liquid phase catalytic
cracking and gas phase catalytic cracking avoids the disadvantages
of liquid phase catalytic cracking and poor oil quality, and avoids
the disadvantages of high temperature and high energy consumption
for gas phase catalytic cracking.
- The use of wax oil online multiple catalytic cracking technology to
solve the problem of oil wax oil.
Our plant adopts the latest pyrolysis technology, and have obtained
several patents and certificates after decades of innovation and
development. It has been widely recognized at home and abroad, with
superior performance, competitive price, high efficiency,
maintenance convenience and cost saving.
Our skilled professionals will supply customers with optimal
all-in-one solutions required on civil drawings, installation &
commissioning and personnel training as well as after-sale service.
Main raw material: PP, PE and PS.
Power required: around 280KWH / Ton
Daily capacity to process waste plastic: between 10 tons to 500
Oil ratio: between 50% to 90% according to the different raw
The 4 final products we get after pyrolysis and distillation. And
the usages of them is below.
1- The refining oil
(1) diesel oil (0# or 5#)
It contains 75 - 80% for all oil. And it can be used in forklift
and other engineering truck, vessel, generator and etc.
(2) gasoline oil
It contains around 20% for all oil. And it can be as car oil after
blending with oil of higher octain value in 1:1, or it used in gasoline generator directly.
It will be reused. (The combustible gas generated in processing can
be recycled as fuel to heat equipment itself, which will save a lot
of energy for the whole plastic pyrolysis process.)
It will be reused as condensation water.
It can be made active carbon and carbon rod or combustion alongwith
coal and carbon.
After sales service:
- The equipment provided by our company is a turnkey project, and the
quality guarantee period of the main body is two years (except for
violation of operating procedures and man-made damage)
- The equipment provided by our company is repaired for life.
- The equipment provided by our company enjoys the technology paid
upgrade service for the whole life (customer voluntarily)
- Before ordering our company's equipment, please carefully do a good
job in the local waste plastics market investigation. Only reliable
supply of raw materials can guarantee your return on investment.
- The production and storage areas of the equipment are key
fire-prevention areas, and fireworks are strictly prohibited;
please stay away from residential areas.